HANDLE WITH CARE
by Jeff Unwin.

As a carry on from the last story, I do not know very many people who want to go racing up hills to get their jollies. However, these days a fair few want a half decent handling Dub that is streetable and won't put you in traction with a slipped disc every time you hit a pothole. Nearly all of us have a favourite corner or section of road that we really enjoy driving through in an exuberant manner. Obviously it will depend on how much of a priority it is for you as to how much you are prepared to spend in time, energy, and money (TEM) to reach your handling goal.

Basically there is a ratio of TEM spent to percent of G-Force attained. I have set out a sort of chart with as much info as I can give within the confines of these few pages. These are my thoughts and feelings regarding handling gained over 20 years of being a "G-freak." My favourite G-spot is the Royal National Park or the Great Ocean Road, back in the old days when radar detectors were legal and you had a sporting chance.

I have divided the modifications up into two basic street categories:

El Cheapo Street

You want it to handle better only with the use of a few add on goodies that you can fit and forget.

Extreme Street

You are prepared to spend a whole lotta' TEM to unleash the mystical handling qualities of your German sports car. I hope this puts some light on a few of the modifications that can be done to your various rides.

Without going too deeply into the dynamics of the various VW style suspension systems there are a few basic terms that should be defined so that the chart can be read or understood.

Ride Height

Ride height can affect your camber, castor and toe in of your vehicle so it is very important to set your ride height first before doing any geometry changes when wheel aligning. e.g. lower the front to the weeds and you will have effectively changed your castor towards the negative direction, and your toe. If you lower the rear of a swing-axle type VW, it will result in more negative camber etc.

Wheel and Tyre Combinations

The lower the tyre profile for a given width tyre, the lower the ride height, the faster the speedo will read, the lower the gearing will be, the quicker the steering will "turn in." Fitting a small width tyre on too wide a rim will give a stiffer wall, and subsequently a harsher ride with better turn in. Too wide a tyre will make the wall baggier with a softer ride, but a vaguer feel.

Tyre Pressures

The higher the tyre pressure, the less wall flex, the slicker the turn in, with the expense of excessive wear on the centre tread area, and a harsh ride.

The preceding six combinations can be easily changed in the set up of your car—however, it is pretty important to get them right for your own style of driving, as well as the driving conditions that the car will be used under.

Suspension stiffness, choice of shock absorbers and sway bars are a different story as you can't really do any changes to them without major outlay of TEM.

So, it is very important before doing any changes to the latter to have a really good talk with yourself and work out the consequences of any such modifications. In this day and age, we can compromise with the use of adjustable shock absorbers, adjustable sway bars, and adjustable spring plates etc etc.

Type

Year

El Cheapo

Extremo Street

T1

52-67

K&L,SA

A,B,C,D or E,F,G,H I

T1

68-70,71-75

BJ,SA

A,B,C,D or E,F,G,H I

T1

71-75 1600cc

AO,AQ,AR

A,AO,AP,AQ,M,N O,P(McS, IRS) F,G,H,Q,T,U

T1

76&Auto

BJ,IRS

A,B,J,F,G,HA,K,L, M,N,O,P,Q,R,S T,U,V,W,X

T2

52-67

K&L,SA

A,B,D, or Z,Y,A A,F,G,H,I

T2

68-80

BJ,IRS

A,B,AB,AC,AD,G,A,R,AE,AF,AG,AH,S,T,V

Vanagon

82-92

A,AE,AF,AG

A,B,C,AF,AG,AH,R,G,AH,G

Transporter

93 on

A,AE,AF,AG

A,AE,AF,AG,R,B,C

T3

62-68

BJ,SA

A,B,D, or AI,AJ or AK,F,G,H I

T3

68-73

BJ,IRS

A,AG,F,G,H,A,K,L,M,N,O,P,Q,R,S,T,U,V,W,X

Golf

76 on

A

A,AS,AX,AY,AZ,BA +BB or BC,BD,BE,BF,BG

 

Reference Guide

K&L

King and Link pin front end

BJ

Ball Joint front end

SA

Swing Axle rear end

IRS

Independent Rear Suspension with CV joints

McS

McPherson strut front end

A

Repairs as required

B

KYB gas shocks front and rear

C

Whiteline front bar

D

Rear camber compensator

E

Whiteline rear bar

F

14"x6"x4 off or 15"x6"x4 off

G

Front and rear wheel alignment

H

195x70x14 or 195x70x15 tyres

I

Extremo Street not recommended—convert pan to IRS and/or balljoint. Then refer to IRS/BJ

J

Whiteline bars front

K

Camber eccentrics, castor shims, and longer bolts.

L

Lower front end—upper only, upper and lower—cut and shut or adjusters

M

Lower rear end

N

Poly inner trailing arms rear pivot bushes

O

Genuine VW torsion bar rubbers inner and outer

P

T3 Wagon (IRS) rear torsion bars—23.5mm OD

Q

Koni Special 'D' shocks

R

Whiteline adjustable Street Bars

S

Camber restored upper front arms, German ball joints

T

Front wheel align 1.5—3 deg neg camber, 5 deg pos castor, 20' toe in

U

Rear wheel align 1-2.5 deg neg camber, 20' toe in total (equal split each side)

V

14x6x2 off end 14x7x2 off or 15x6x2 off end 15x7x2 off

W

195x60x14 or 195x60x15 front A008 Yokohamas

X

205x60x14 or 205x60x15 rear A509 Yokohamas or Bridgestone RE71s

Y

Standard VW 1967 front bar

Z

Whiteline rear sway bar (I found 24mm rear bar great on the 64 camper!)

AA

195x75x14 or 195x70x15 tyres

AB

Whiteline bars front and rear

AC

14x7x4 off steelies

AD

225x60x14 or 205x70x14 tyres

AE

Koni Special 'D', Bilstien or De Carbon shocks all round

AF

14x7x4 or 15x7x4 steelies or alloys all round

AG

225x60x14 or 225x60x15 front A008 Yokohamas

AH

235x60x14 or 235x60x15 rear A509 Yokies or Bridgestone RE71 s

AI

Whiteline front bar

AJ

AJ—Rear camber compensator bar

AK

Whiteline rear bar

AL

Whiteline adjustable streetbars

AM

Whiteline adjustable front and rear bars

AN

When IRS-ing an early T3 use the early rear end with forks and IRS as per doing a bug rear end

AO

Koni front inserts

AP

Jamex front springs

AQ

Whiteline front bar

AR

KYB rear shocks

AS

22mm front bar

AT

25mm rear bar

AU

14x6 wheels (golf offset)

AV

195x60x14 tyres

AW

Koni Special 'D' inserts and shocks

AX

28mm rear bar

AY

15x7 wheels (golf offset)

AZ

195x50x15 Tyres

BA

Koni Sports Gas (adjustable front and rear)

BB

Jamex front and rear springs

BC

Bilstien complete suspension kit

BD

Front upper stress bar

BE

Front lower stress bar

BF

Rear lower stress bar

General Notes:

1. Repairs as required—king and link pins, tie rod ends, steering box and damper, ball joints, drag link, idler pin, wheel bearings, etc etc etc

2. KYB shocks—budget priced with middle of the range performance compared to OEM and the likes of Koni shocks. KYB shocks tend to raise the ride height so if upgrading at a later date to Konis be prepared for a ride height drop. i.e. check guard to tyre clearance, muffler and sump clearance.

3. Whiteline Automotive have a new range of VW swaybars that have been Dynotested for stiffness but give a better quality ride than the old replacement bars. The new adjustables give you 16 variations of front/rear bias but you only have to buy 2 bars.

4. Steel wheels work fine with a lower price but can easily be colour matched to the vehicle instead of the usual el-yucko silver. Alloy wheels look better but cost more.

5.When attempting to get a front and rear wheel alignment it is very important that the person doing the job understands the humble Volksie. To this end East Coast Suspensions at Kirrawee and Accurate Suspensions in Brisbane would be my pick. If in doubt give me a call and I can give you the specs and method of alignment.

6. Euroshocks. Konis are oil damped I and adjustable and rebuildable and work really fine. Bilstein and De ' Carbon are gas shocks, De Carbon giving a slightly harder ride than the I Billys. These are also rebuildable. Mark Hammond Automotive supplied the two set-ups for the Golf and would be glad to help with any enquires.

These suggestions are not definitive—you can mix and match as you feel necessary. If you are going to get your rig to handle it is very important to make sure that the parts you don't have to change are in good condition. Just because you have a pink slip or roadworthy certificate doesn't mean you can throw your Dub into an off camber hairpin at twice warp speed and expect everything to hang together.

I hope all of this info helps you handle it all a little easier,
Geoff

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